
OPERATORS MANUAL . MOBILE and INDUSTRIAL I ... ...GENERATORS . .. . - -,. r -" • . 8.0KW BIOAR 10.0KW BIOAR . . 12.5KW BIOBR· ·15.0KW BIOCR 1
GENERATOR CONTROL PANELS DESCRIPTION OF SWITCHES This manualJy controlJed series of WES1ERBEKE marine diesel generators is equipped with toggle switch
PREPARATIONS FOR INITIAL START-UP PRESTARTINSPECTION This section of the manual provides the operator with prepa-ration, initial starting, break-in, s
STARTING/STOPPING PROCEDURE THE STARTING SYSTEM Westerbeke diesel generators use electric starters assisted by glow plugs for botb normal and cold wea
STARTING/STOPPING PROCEDURE STARTING UNDER COLD CONDITIONS Make sure the lubricating oil conforms with the ratings for the prevailiog temperatore. Che
GENERATOR BREAK-IN PROCEDURE DESCRIPTION Although your engine has experienced a minimum of one hour of test operations at the factory to make sure acc
THE DAILY OPERATION CHECK LIST Follow this chdck list each day before starting your generator. D Record the hourmeter reading in your log (engine hour
SCHEDULED MAINTENANCE Fuel Supply Fuel/Water Separator Engine Oil Level Coolant Level Drive Belts MAINTENANCE SCHEDULE A WARNING: Never attempt to per
SCHEDULED MAINTENANCE Coolant System Air Intake Filler Electric FuelliH Pump DC Alternator "Fuelln]ectors "Starter Motor "Preheat Circu
COOLING SYSTEM DESCRIPTION Westerbeke diesel engines are designed and equipped for fresh water cooling. Heat produced in the engine by combustion and
COOLING SYSTEM Refilling the Coolant After replacing the engine block drain plug, close the radiator coolant petcock. then pour clean, premixed coolan
A WARNING Exhaust gasses contain Carbon Monoxide, an odorless and colorless gas. Carbon Monoxide is poisonous and can cause unconsciousness and death.
FUEL SYSTEM DIESEL FUEL Use No.2 diesel fuel with a cetane rating of 45 or higher. Do not use kerosene or home heating fuel. FUEL FILTERJWATER SEPARAT
ENGINE LUBRICATING OIL LUBRICATlliN DIAGRAM OIL PRESSURE OIL PRESSURE ----..-"ffilfin,,;:;;.. SWITCH OIL OIL DRAIN-----' OIL SCREEN ENGINE O
REMOTE OIL FILTER (OPTIONAL) INSTALLATION This popular accessory is used to relocate the engine's oil fil-ter from the engine.to a more convenien
OIL PRESSURE DESCRIPTION The lubricating system is a pressure feeding system using an oil pump. The engine oil is drawn from the oil sump by the oil p
DC ELECTRICAL SYSTEM ALTERNATOR The charging system consists of a DC belt driven alternator with a voltage regulator, an engine DC wiring harness, a
DC ELECTRICAL SYSTEM 6. Now check the voltage between the alternator output tenninal (B+) and ground If the circuit is good. the volt· age at the alte
STARTER MOTOR DESCRIPTION The starting system includes the battery, starter motor, solenoid, and starter button. When the starter button on the instru
STARTER MOTOR POSITIVE ~V_;o---~IM) TERMINAL IGNITION TERMINAL Test again by jumping the two large terminal studs. Hold the screwdriver blade firmly b
GLOW PLUGS DESCRIPTION The glow plugs are wired through the preheat solenoid. When PREHEAT is pressed at the control panel this solenoid should "
\ GENERATOR ·WI_RING DIAGRAM '#44l44 AL TERNATOR 40A 24VDC WAHR T'MPFRATUR' ""j ~~ WATER TEMPERATURE lli!Qll OM! ,LOI PlU~ p
SAFETY INSTRUCTIONS INTRODUCTION Read this safety manual carefully. Most accUIents are caused by failure to follow fundamental rules and precautions.
r 1 r I 1 , r I I GENERATOR WIRING SCHEMATIC #44744 BATTERY, 12-24VOC :+ . -r 1 .r-CIRCUIT 1 ~I BATTERY BREAKER 1 I SWITCH STIIRTER -1-;::"&qu
REMOTE INSTRUMENT PANEL I I --0 STOP SWITCH \ ! ICl c:::, START 0 SWITCH 111 ~ RED II I 0 RED #44329 o{]o [~ r::: ~ 1122 RED '-!'Y . / If c:
AI TERt/AIOR AQA-?4VRC -0--""" ~ ~A 114 BRN R 110 ORN ,~~ S 0 " ~ GENERATOR WIRING DIAGRAM #044927 (OPTIONAL ELECTRONIC GOVERNING)
GENERATOR WIRING SCHEMATIC #044927 (OPTIONAL ELECTRONIC GOVERNING) CIRCUIT BR(AHR cr"· ________ -"'~'~TITE~'~T_""c·
ENGINE TROUBLESHOOTING The following troubleshooting table describes certain problems relating to engine service, the probable causes of these prob-le
ENGINE TROUBLESHOOTING Problem Probable Causu VerilicalionJRemedy Generator engine overheats/shuts down. 1. Coolant not circulating. 1. Thermostat -re
ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjustments be performed by a competent engine mechanic. VALVE CLEARANCE ADJU
ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjustments be perfonned by a competent engine mechanic. The information belo
CONTROL PANEL TROUBLESHOOTING MANUAL STARTER DISCONNECT (TOGGLE SWITCHES) NDTE: The engine control system is protected by a 20 amp manual reset circui
ELECTRIC GOVERNOR ADJUSTMENTS (OPTIONAL) DESCRIPTION The system is composed of three basic components: 1. Controller. A solid state component mounted
SAFETY INSTRUCTIONS BATTERY EXPLOSION A WARNING: Battery explosion can cause injury or death! • Do not smoke or allow an open flame near the battery b
Problem System appears dead. (No actuator movement) Engine runs, but at idle speed Actuator Actuator (removed) Unit hunts during operation. LINEAR ACT
GenRemote CALIBRATION NOTE: THIS DATA APPLIES ONLY TO . THE OPTIONAL GenRemote CONTROLS The unit consists of a Power Logic Module, Display Panel and s
GenRemote CONTROL STATION IMPORTANT! The generator must be running and the system fully operational before the calibration mode can be accessed. &apos
GenRemote WIRING DIAGRAM Black Whlte/Red 0 R 'e 0 0 0 0 0 0 --" orange BlACK GROUND RED/VIOlET ESS WHrrEJRED STOP WHITE PREHEAT ORANGE OIL Y
D '-----' GenRemote INSTALLATION DIAGRAM GenRemote Electrical Box' ~ Westerbeke 8 Wire Harness & Plug I ~ ~ "' l IOO@i] \
GenRemote SPECIFICATIONS' DC OPERATING VOLTAGES ... 12 OR 24 VDC DC CURRENT REQUIRE
GENERATOR INFORMATION USE OF ELECTRIC MOTORS The power required to start an electric motor is considerably more than is required to keep it running af
POWER TAKE OFF SYSTEMS POWER TAKE OFF ADAPTER A power take off adapter can be attached to the generator I backend. This adapter allows access to the
BT GENERATOR This generator is a four-pole, brushIess, self-excited generator which requires only the driving force of the engine to pro-duce AC outpu
BT GENERATOR I SINGLE PHASE [SIX STUDI r-------------------l : B : A I I +: 00: I a a I II :* 4 i : ,b I I 1 2 I L _______________ ~_J I&qu
TABLE OF CONTENTS Parts Identification ... 2 Engine Troubleshooting [Chart] ... 28 Intr
BT GENERATOR· SINGLE PHASE (12 STUD) r-------.., r-------, AC 1 C I I D I : I ~ ! 4 ! 11111ijr--~1-~-i ~. ~ aN r-------------..., I 1 B : r-A
GENERATOR VOLTAGE ADJUSTMENT NOTE: WESTERBEKE recommends tiull the following generator tests and adjustments be performed by a quai/ijied technician.
GENERATOR VOLTAGE ADJUSTMENT NOTE: WESTERBEKE recommends that the following generator tests and adjustments be peifonned by a quailified technician. N
BT GENERATOR VOLTAGE REGULATOR ADJUSTMENTS [THREE PHASE] Description The voltage regulator is an advanced desigu which ensures optimum AC generator pe
BT GENERATOR INTERNAL WIRING 3 PHASE TWELVE WIRE RECONNECTABLE r------------., I I A EXCITER STATOR I I 1------1 I I DSTATOR .1 r --:-- - -~ - - -
REGULATOR SENSING 3 PHASE WYE·DELTA CONFIGURATIONS NOTE: WESTERBEKE recommends that the follnwi{!g generator tests and adjustments be performed by a q
BT GENERATOR TROUBLESHOOTING CHART '\ NOTE: WESTERBEKE recommends that the following g~nerator tests and adjustments be performed by a qualified
SPECIFICATIONS 10.0KW/8.0KW BTDAR GENERAL FUEL SYSTEM Engine Type Diesel, four-cycle, three-cylinder, fresh water-General Open flow, self priming. coo
SPECIFICATIONS 15KW BTOCR/14.0KW BTOCR/12.5KW BTOBR Engine Type Displacement Aspiration Combustion Chamber Bore & Stroke Firing Order Direction of
SPECIFICATION 10.0KW BTDAR AC GENERATOR (Single Phase) Single Phase Brushless, four-pole, revolving field. Pre-lubricated, single bearing design. Reco
PARTS IDENTIFICATION AIR INTAKE/AIR FILTER .~SSEMBLY FRONT EXHAUST CONTROL PANEL BACKEND PREHEAT OIL FILTER. OIL SUMP ______ ~ OIL FILL 20A CIRCUIT RE
SPECIFICATIONS 15.0KW BTOCR AC GENERATOR (Single Phase) AC GENERATOR (3 Phase) Single Phase Brushless, four-pole, revolving field. General - 3 Phase B
SPECIFICATIONS 14.0KW BTDCR AC GENERATOR (Single Phase) AC GENERATOR (3 Phase) Single Phase Brushless, four-pole, revolving field. General - 3 Phase B
ENGINE TORQUE SPECIFICATIONS MAJOR BOLTS AND NUTS TORQUE Width Clamp Bolt or Nut Diameter Pitch across flats length kg-m ft - Ib N-m Alternator Brack
STANDARD HARDWARE BOLT HEAD MARKINGS Metric bolt class numbers identify bolts by their strength with 10.9 the strongest. NOTES: 1. Use the torque valu
STANDARD AND METRIC CONVERSION DATA LENGTH-DISTANCE Inches (in) x 25.4 = Millimeters (mm) x .0394 = Inches Feet (fI) x .305 = Meters (m) x 3.281 = Fee
SUGGESTED SPARE PARTS - -CONTACT YOUR WESTERBEKE DEALER FOR SUGGESTIONS AND ADDITIONAL INFORMATION • FUEL LINE FilTERS . (OWNER INSTALLED) FUEL FilTER
~ WESTERBEKE Engines & Generators 1151-4/2010
INTRODUCTION This WESTERBEKE Diesel Generator is a product of WESTERBEKE's long years of experience and advanced technology. We take great pride
INTRODUCTION SERIAL NUMBER LOCATION The engine and generator serial numbers and model numbers are located on a decal on the generator housing. Take th
DIESEL FUEL, ENGINE OIL AND ENGINE COOLANT DIESEL FUEL Use fuel that meets the requirements or specification of Class 2-D (ASTM), and has a cetane rat
Commenti su questo manuale