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OPERATORS
MANUAL
.
MOBILE
and
INDUSTRIAL
I
.....
...GENERATORS
.
..
. - -
,.
r
-"
.
8.0KW
BIOAR
10.0KW
BIOAR
. .
12.5KW
BIOBR·
·15.0KW
BIOCR
14.0
CR
REVISION 2
WESTERBEKE
CORPORATION
'150
JOHN
HANCOCK
ROAD
MYLES
STANDISH
INDUSTRIAL
PARK'
TAUNTON
MA
02780
WEBSITE:
WWW.WESTERBEKE.COM
..
...,~~
NMMA
Member
National
Marine
Manufacturers
Association
--
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1 2 3 4 5 6 ... 65 66

Sommario

Pagina 1 - REVISION 2

OPERATORS MANUAL . MOBILE and INDUSTRIAL I ... ...GENERATORS . .. . - -,. r -" • . 8.0KW BIOAR 10.0KW BIOAR . . 12.5KW BIOBR· ·15.0KW BIOCR 1

Pagina 2 - ,inexpensi~e

GENERATOR CONTROL PANELS DESCRIPTION OF SWITCHES This manualJy controlJed series of WES1ERBEKE marine diesel generators is equipped with toggle switch

Pagina 3 - INSTRUCTIONS

PREPARATIONS FOR INITIAL START-UP PRESTARTINSPECTION This section of the manual provides the operator with prepa-ration, initial starting, break-in, s

Pagina 4

STARTING/STOPPING PROCEDURE THE STARTING SYSTEM Westerbeke diesel generators use electric starters assisted by glow plugs for botb normal and cold wea

Pagina 5 - CONTENTS

STARTING/STOPPING PROCEDURE STARTING UNDER COLD CONDITIONS Make sure the lubricating oil conforms with the ratings for the prevailiog temperatore. Che

Pagina 6 - IDENTIFICATION

GENERATOR BREAK-IN PROCEDURE DESCRIPTION Although your engine has experienced a minimum of one hour of test operations at the factory to make sure acc

Pagina 7

THE DAILY OPERATION CHECK LIST Follow this chdck list each day before starting your generator. D Record the hourmeter reading in your log (engine hour

Pagina 8 - INTRODUCTION

SCHEDULED MAINTENANCE Fuel Supply Fuel/Water Separator Engine Oil Level Coolant Level Drive Belts MAINTENANCE SCHEDULE A WARNING: Never attempt to per

Pagina 9 - Viscosity

SCHEDULED MAINTENANCE Coolant System Air Intake Filler Electric FuelliH Pump DC Alternator "Fuelln]ectors "Starter Motor "Preheat Circu

Pagina 10 - CONTROL

COOLING SYSTEM DESCRIPTION Westerbeke diesel engines are designed and equipped for fresh water cooling. Heat produced in the engine by combustion and

Pagina 11 - START-UP

COOLING SYSTEM Refilling the Coolant After replacing the engine block drain plug, close the radiator coolant petcock. then pour clean, premixed coolan

Pagina 12 - PROCEDURE

A WARNING Exhaust gasses contain Carbon Monoxide, an odorless and colorless gas. Carbon Monoxide is poisonous and can cause unconsciousness and death.

Pagina 13

FUEL SYSTEM DIESEL FUEL Use No.2 diesel fuel with a cetane rating of 45 or higher. Do not use kerosene or home heating fuel. FUEL FILTERJWATER SEPARAT

Pagina 14 - D Check

ENGINE LUBRICATING OIL LUBRICATlliN DIAGRAM OIL PRESSURE OIL PRESSURE ----..-"ffilfin,,;:;;.. SWITCH OIL OIL DRAIN-----' OIL SCREEN ENGINE O

Pagina 15 - OPERATION

REMOTE OIL FILTER (OPTIONAL) INSTALLATION This popular accessory is used to relocate the engine's oil fil-ter from the engine.to a more convenien

Pagina 16 - SCHEDULE

OIL PRESSURE DESCRIPTION The lubricating system is a pressure feeding system using an oil pump. The engine oil is drawn from the oil sump by the oil p

Pagina 17

DC ELECTRICAL SYSTEM ALTERNATOR The charging system consists of a DC belt driven alternator with a voltage regulator, an engine DC wiring harness, a

Pagina 18 - COOLING

DC ELECTRICAL SYSTEM 6. Now check the voltage between the alternator output tenninal (B+) and ground If the circuit is good. the volt· age at the alte

Pagina 19

STARTER MOTOR DESCRIPTION The starting system includes the battery, starter motor, solenoid, and starter button. When the starter button on the instru

Pagina 20 - ~~nerators

STARTER MOTOR POSITIVE ~V_;o---~IM) TERMINAL IGNITION TERMINAL Test again by jumping the two large terminal studs. Hold the screwdriver blade firmly b

Pagina 21 - LUBRICATING

GLOW PLUGS DESCRIPTION The glow plugs are wired through the preheat solenoid. When PREHEAT is pressed at the control panel this solenoid should "

Pagina 22 - (OPTIONAL)

\ GENERATOR ·WI_RING DIAGRAM '#44l44 AL TERNATOR 40A 24VDC WAHR T'MPFRATUR' ""j ~~ WATER TEMPERATURE lli!Qll OM! ,LOI PlU~ p

Pagina 23 - PRESSURE

SAFETY INSTRUCTIONS INTRODUCTION Read this safety manual carefully. Most accUIents are caused by failure to follow fundamental rules and precautions.

Pagina 24 - ELECTRICAL

r 1 r I 1 , r I I GENERATOR WIRING SCHEMATIC #44744 BATTERY, 12-24VOC :+ . -r 1 .r-CIRCUIT 1 ~I BATTERY BREAKER 1 I SWITCH STIIRTER -1-;::"&qu

Pagina 25 - ·'·

REMOTE INSTRUMENT PANEL I I --0 STOP SWITCH \ ! ICl c:::, START 0 SWITCH 111 ~ RED II I 0 RED #44329 o{]o [~ r::: ~ 1122 RED '-!'Y . / If c:

Pagina 26 - STARTER

AI TERt/AIOR AQA-?4VRC -0--""" ~ ~A 114 BRN R 110 ORN ,~~ S 0 " ~ GENERATOR WIRING DIAGRAM #044927 (OPTIONAL ELECTRONIC GOVERNING)

Pagina 27

GENERATOR WIRING SCHEMATIC #044927 (OPTIONAL ELECTRONIC GOVERNING) CIRCUIT BR(AHR cr"· ________ -"'~'~TITE~'~T_""c·

Pagina 28 - WARNING:

ENGINE TROUBLESHOOTING The following troubleshooting table describes certain problems relating to engine service, the probable causes of these prob-le

Pagina 29 - ""j

ENGINE TROUBLESHOOTING Problem Probable Causu VerilicalionJRemedy Generator engine overheats/shuts down. 1. Coolant not circulating. 1. Thermostat -re

Pagina 30 - ".J

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjustments be performed by a competent engine mechanic. VALVE CLEARANCE ADJU

Pagina 31 - INSTRUMENT

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjustments be perfonned by a competent engine mechanic. The information belo

Pagina 32 - :.'

CONTROL PANEL TROUBLESHOOTING MANUAL STARTER DISCONNECT (TOGGLE SWITCHES) NDTE: The engine control system is protected by a 20 amp manual reset circui

Pagina 33 - SCHEMATIC

ELECTRIC GOVERNOR ADJUSTMENTS (OPTIONAL) DESCRIPTION The system is composed of three basic components: 1. Controller. A solid state component mounted

Pagina 34 - I~/WESTERBEKE

SAFETY INSTRUCTIONS BATTERY EXPLOSION A WARNING: Battery explosion can cause injury or death! • Do not smoke or allow an open flame near the battery b

Pagina 35 - TROUBLESHOOTING

Problem System appears dead. (No actuator movement) Engine runs, but at idle speed Actuator Actuator (removed) Unit hunts during operation. LINEAR ACT

Pagina 36 - ADJUSTMENTS

GenRemote CALIBRATION NOTE: THIS DATA APPLIES ONLY TO . THE OPTIONAL GenRemote CONTROLS The unit consists of a Power Logic Module, Display Panel and s

Pagina 37 - ~WPLUGHOlE

GenRemote CONTROL STATION IMPORTANT! The generator must be running and the system fully operational before the calibration mode can be accessed. &apos

Pagina 38

GenRemote WIRING DIAGRAM Black Whlte/Red 0 R 'e 0 0 0 0 0 0 --" orange BlACK GROUND RED/VIOlET ESS WHrrEJRED STOP WHITE PREHEAT ORANGE OIL Y

Pagina 39 - DIAGRAM

D '-----' GenRemote INSTALLATION DIAGRAM GenRemote Electrical Box' ~ Westerbeke 8 Wire Harness & Plug I ~ ~ "' l IOO@i] \

Pagina 40 - ACTUATOR

GenRemote SPECIFICATIONS' DC OPERATING VOLTAGES ... 12 OR 24 VDC DC CURRENT REQUIRE

Pagina 41 - CALIBRATION

GENERATOR INFORMATION USE OF ELECTRIC MOTORS The power required to start an electric motor is considerably more than is required to keep it running af

Pagina 42 - F"mw".IO

POWER TAKE OFF SYSTEMS POWER TAKE OFF ADAPTER A power take off adapter can be attached to the generator I backend. This adapter allows access to the

Pagina 43 - --"

BT GENERATOR This generator is a four-pole, brushIess, self-excited generator which requires only the driving force of the engine to pro-duce AC outpu

Pagina 44 - "'

BT GENERATOR I SINGLE PHASE [SIX STUDI r-------------------l : B : A I I +: 00: I a a I II :* 4 i : ,b I I 1 2 I L _______________ ~_J I&qu

Pagina 45 - 300 FT

TABLE OF CONTENTS Parts Identification ... 2 Engine Troubleshooting [Chart] ... 28 Intr

Pagina 46 - Maintenance

BT GENERATOR· SINGLE PHASE (12 STUD) r-------.., r-------, AC 1 C I I D I : I ~ ! 4 ! 11111ijr--~1-~-i ~. ~ aN r-------------..., I 1 B : r-A

Pagina 47 - SYSTEMS

GENERATOR VOLTAGE ADJUSTMENT NOTE: WESTERBEKE recommends tiull the following generator tests and adjustments be performed by a quai/ijied technician.

Pagina 48

GENERATOR VOLTAGE ADJUSTMENT NOTE: WESTERBEKE recommends that the following generator tests and adjustments be peifonned by a quailified technician. N

Pagina 49 - :·~rn~-7

BT GENERATOR VOLTAGE REGULATOR ADJUSTMENTS [THREE PHASE] Description The voltage regulator is an advanced desigu which ensures optimum AC generator pe

Pagina 50 - 11111ijr--~1-~

BT GENERATOR INTERNAL WIRING 3 PHASE TWELVE WIRE RECONNECTABLE r------------., I I A EXCITER STATOR I I 1------1 I I DSTATOR .1 r --:-- - -~ - - -

Pagina 51 - ,!p=PEU--J

REGULATOR SENSING 3 PHASE WYE·DELTA CONFIGURATIONS NOTE: WESTERBEKE recommends that the follnwi{!g generator tests and adjustments be performed by a q

Pagina 52 - ADJUSTMENT

BT GENERATOR TROUBLESHOOTING CHART '\ NOTE: WESTERBEKE recommends that the following g~nerator tests and adjustments be performed by a qualified

Pagina 53 - IIttil~LIII

SPECIFICATIONS 10.0KW/8.0KW BTDAR GENERAL FUEL SYSTEM Engine Type Diesel, four-cycle, three-cylinder, fresh water-General Open flow, self priming. coo

Pagina 54 - '"

SPECIFICATIONS 15KW BTOCR/14.0KW BTOCR/12.5KW BTOBR Engine Type Displacement Aspiration Combustion Chamber Bore & Stroke Firing Order Direction of

Pagina 55 - WESTERBEKE

SPECIFICATION 10.0KW BTDAR AC GENERATOR (Single Phase) Single Phase Brushless, four-pole, revolving field. Pre-lubricated, single bearing design. Reco

Pagina 56 - COMPONENT CHECKS:

PARTS IDENTIFICATION AIR INTAKE/AIR FILTER .~SSEMBLY FRONT EXHAUST CONTROL PANEL BACKEND PREHEAT OIL FILTER. OIL SUMP ______ ~ OIL FILL 20A CIRCUIT RE

Pagina 57 - 10.0KW/8.0KW

SPECIFICATIONS 15.0KW BTOCR AC GENERATOR (Single Phase) AC GENERATOR (3 Phase) Single Phase Brushless, four-pole, revolving field. General - 3 Phase B

Pagina 58

SPECIFICATIONS 14.0KW BTDCR AC GENERATOR (Single Phase) AC GENERATOR (3 Phase) Single Phase Brushless, four-pole, revolving field. General - 3 Phase B

Pagina 59 - & Generators

ENGINE TORQUE SPECIFICATIONS MAJOR BOLTS AND NUTS TORQUE Width Clamp Bolt or Nut Diameter Pitch across flats length kg-m ft - Ib N-m Alternator Brack

Pagina 60

STANDARD HARDWARE BOLT HEAD MARKINGS Metric bolt class numbers identify bolts by their strength with 10.9 the strongest. NOTES: 1. Use the torque valu

Pagina 61

STANDARD AND METRIC CONVERSION DATA LENGTH-DISTANCE Inches (in) x 25.4 = Millimeters (mm) x .0394 = Inches Feet (fI) x .305 = Meters (m) x 3.281 = Fee

Pagina 62

SUGGESTED SPARE PARTS - -CONTACT YOUR WESTERBEKE DEALER FOR SUGGESTIONS AND ADDITIONAL INFORMATION • FUEL LINE FilTERS . (OWNER INSTALLED) FUEL FilTER

Pagina 63 - 0'

~ WESTERBEKE Engines & Generators 1151-4/2010

Pagina 64

INTRODUCTION This WESTERBEKE Diesel Generator is a product of WESTERBEKE's long years of experience and advanced technology. We take great pride

Pagina 65 - SUGGESTED

INTRODUCTION SERIAL NUMBER LOCATION The engine and generator serial numbers and model numbers are located on a decal on the generator housing. Take th

Pagina 66

DIESEL FUEL, ENGINE OIL AND ENGINE COOLANT DIESEL FUEL Use fuel that meets the requirements or specification of Class 2-D (ASTM), and has a cetane rat

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