
BORG
WARNER
VELVET
DRIVE
TRANSMISSION
MAINTENANCE
Transmission maintenance is
minimaL
Keep
the exterior
housing
clean,
check the
fluid
level
as
part of
your
regular
routine,
and
change
the
fluid
every
300
operating
hOUTS.
Periodically inspect the
transmission
and
the
cooler
for
leaks
and
corrosion.
Make
certain
the
air
vent
is
clear
and
when
checking the
fluid
level
look
for
signs
of
water
contamination
(fluid
will
appear
as
strawberry
cream).
Lay"up/Winterize
Storage
requires
special care.
Follow
these
procedures:
o
Drain
the
water
from
the
transmission
oil
cooler
and
replace it
with
a proper mixture of antifreeze coolant.
NOTE:
This
operation will usually occur
when
the
engine
raw water cooling system
is
properly winterized.
o
Clean
up
the
transmission
and
touch-up
unpainted
areas
(use
heat resistant paint).
o Fill the transmission
with
Dextron
III
ATF
fluid
to
prevent
internal
corrosion.
(Extended
storage
only,
12
months
or
more).
o
Loosen
attaching
hardware
froin
the
transmission
output
flange
and
propeller shaft
coupling
flange
before
removing
the
boat
from
the
water.
Separate
the
flanges
and
spray
with
lubricant.
o
Inspect
the
gear shift cable, linkage,
and
attachments.
Look
for
corrosion
of the
end
fittings,
cracks
or cuts
in
the
conduit,
and
bending of
the
actuator
rods.
Lubricate
all
moving
parts.
NOTE:
ljthe
transmission
is
to
be storedfor a long
time
(twelve months or more), it
slwuld
be
topped offwith
fluid
to
prevent internal
corrosion.
Reduce the
fluid
level
before
putting
tlze
engine back into service.
OIL
COOLERS
The continued
flow
of
raw
water
through
the
cooler will, in
time,
erode
the inside
of
the cooler
causing
cross
leaks
to
occur.
These
internal cooler
leaks
will cause one of the
following
two
problems:
1.
Transmission
fluid
will leak
into
the
flow
of
raw
water
and
be
discharged
overboard
through
the engine exhaust.
A
loss
of
transmission
fluid
will
cause
tlze
transmission
to
faiL
2.
The
raw
water
will
leak
into
the
transmission
fluid
caus-
ing
an
increase
in
transmission
fluid.
This
contaminated
fluid
will
appear
as
strawberry
cream.
The
transmission
will eventually fail.
Either
case
requires
an
immediate
response:
1.
Install a
new
oil
cooler.
2.
Refill
the
transmission
with
DEXTRON
III
ATF.
WARRANTY
NOTES
Service
manuals
are
available
from
your
BORG
WARNER
dealer.
For
assistance,
contact:
BORG
WAR.i'.TER
200
Theodory
Rice
Blvd.
New
Bedford,
MA
02745
Tel.:
(508)
979-4881
BORG
WARNER
is
aware
of
the
shock
loads
that
can
be
placed
on
its
gears
as
the
result of
mechanical
propeller
oper-
ation
or
fully
reversing
of
the
propeller blades
while
shifting.
Therefore
torque
loads
and
directional
changes
should
be
made
at
low
engine
speeds.
If
it
is
found
that a
failure
was
caused
by
a shock
load,
any
warranty
claim
will
be
denied.
A
CAUTION:
System-related
noises
or
vibrations
can
occur
at
low
engine
speeds
which
can
cause
gear
rattle
resulting
in
damage
to
the
engine
and/or
transmission.
BORG
WARNER
is
not
responsible
for
total
system-
related
torsional
vibration
of
this
type.
If
any
problems
occur
with
the
transmission,
see
TRANSMISSION
TROUfJLESHOOTING
in
this
manual.
If
water
has
contaminated
the
fluid,
the
transmission
fluid
needs
to
be
cleaned
out
and
replaced
with
fresh
fluid.
It
will
take
several
fluid
changes
to
get
rid
of
the
contamination.
Check
your
dipstick
each
time
until
it
appears
as
pure
trans-
mission
fluid.
Change
the
transmission
filter
and
clean
out
the
fluid
lines
that
connect
to
the
cooler.
If
the
transmission
fails
to
shift
properly,
it
will
most
likely
need
the
attention
of a
qualified
transmission
service
facility.
A
transmission
cooler
may
last
ten
years
or
more
but,
in
some
circumstances.
depending
on
operating
hours,
tropical
waters,
maintenance,
etc.
it
might
only
last half
that
time.
WESTERBEKE
recommends
having
a
spare
cooler
aboard.
Engines
&
Generators
57
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